Bevelled Edge Preparation, Edge Grinding and Weld Dressing

You will find this range of automatic, semi-automatic and assisted manual machinery ideal for all your production needs, whether it comes to the preparation of edges prior to welding, grinding of flat faced or bevelled edges, the removal, blending and shaping of seams, or spot and puddle weld dressing.

Using high speed abrasive belts to quickly remove stock to high tolerances with negligible heat generation and with minimal power consumption, these high precision and robust machines will give you high quality results time after time.

With precision in mind, these edge preparation and weld dressing machines are designed to handle the toughest demands and to do it with reliability and cost efficiency.

At Ellesco we can offer you a wide range of high quality machines that can be tailored to your production needs and our helpful staff are only to willing to discuss any finishing problems you might have, and suggest the best solutions. Our reputation for providing a quality service at aggressively competitive prices is something you can rely on.

If you cannot see what you want, then please request a call back using the form below or by phone and let us help you.

Don't guess, ask us; we've done it before!


PD/MR – Arm & Bridge Processing

AutopulitCNC

PD/MR - Arm & Bridge ProcessingStandard Specification
  • Specialist tank working machines for:
  • internal and external seam weld dressing
  • internal and external tank barrel processing
  • internal and external dished end finishing
  • Can be configured to take any size
  • Utilises abrasive belts, flap wheels, brushes and mops
MR “Bridge”
  • 4-axis CNC
  • For dished ends 3000, 4000, 5000 or 6000mm Ø Options
  • For large “rectangular” components
  • Linish, brush and/or polish on one set-up
  • Automatic speed compensations for position and consumable Ø
  • Floating, constant pressure consumables
  • Interpolated and integral movement of all axes
Optional
  • Automatic consumable changer
  • Second consumable head
  • Two consumables per head
  • Bespoke size
PD “Torpedo”
  • For automatic internal and external finishing of tubular tank bodies
  • 0-5000mm plunge
  • 3000, 4000, 5000 and 6000mm Ø Options
  • For semi-automatic finishing of tank ends
  • 3-axis PLC
Optional
  • Tank body / tank end handling and fixturing
  • 4th axis
  • CNC

HD/HP – Moving Mop

AutopulitCNC

HD/HP Moving Mop
Standard Specification
  • For manipulating 1 to 4 consumables
  • Can process 1 to 4 components simultaneously
  • Takes abrasive belts, flap wheels, brushes and mops
  • Programmable consumable and component manipulation
  • 2-axis consumable movement
  • 3-axis component movement
  • Full axis interpolation and integration
  • Automatic speed and diameter compensation for consumable wear
  • Interpolated traverse speed 0-15m/min
  • Standard axes 1300mm(X), 850mm(Y), 850mm(Z)
  • PC and PLC interfaces
Optional
  • Constant pressure control
  • 4th component axis
  • One to four consumables per head
  • Automatic consumable changer
  • One, two or four workspindles (simultaneous operation)
  • Automatic component handling
  • Extended axes
  • Bespoke clamping
  • Enclosure

ROB – Robotic Cells

AutopulitCNC

ROB - Robotic Cells

Standard Specification
  • Programmable robotic manipulative arm(s)
  • 6-axes of movement
  • Full axis interpolation and integration
  • Working radius 1360mm
  • Positioning repeatability 0.03mm
  • Maximum straight line speed 1.5m/min
  • Maximum swing speed 13.0m/min
  • Teach-in or Keyboard programming
  • Integrated PC and PLC
  • External PC and PLC interfaces
  • Cycle integration with external belt and wheel units
  • Automatic wear compensation
  • For manipulating components of up to 200Kg
  • Utilises a cell of consumables
  • Takes abrasive belts, grinding wheels, flap wheels, brushes and mops
Optional
  • Bespoke configurations
  • High capacity magazines for unattended extended runs
  • Integration into process lines
  • Bespoke component clamping
  • Enclosure

EP – Moving Head Tube Polishing

AutopulitReciprocating Polishing And Brushing

EP - Moving Head Tube Polishing

Standard Specification
  • For high gloss and longitudinal brush finishing of round tube and bar
  • Reciprocating fixture
  • Opposing mop and brush sets
  • One or two mop sets
  • 10 – 100mm Ø x 6000mm (max)
  • 4 to 8 workpiece spindles

MA – Moving Table (small)

AutopulitReciprocating Polishing And Brushing

MA - Moving Table (small)

Standard Specification
  • From 250-500mm wide x 500-2000mm long
  • For high gloss and brush finishing of flat surfaces
  • Reciprocating table
  • Single or multiple head variants
  • Machine mounted heads
  • Pressure control
  • Buff wear compensation
  • Automatic sequencing of heads on multi-head operations
  • Plc for programming and storing different processes
  • Positionable pendant control panel
Optional
  • Bespoke table sizes
  • Buff oscillation
  • Heavy duty, floor mounted heads
  • Tailstocks for round tubes / bars
  • Automatic liquid compound application

PHA – Moving Table (large)

AutopulitReciprocating Polishing And Brushing

PHA - Moving Table (large)

Standard Specification
  • From 700 – 1500mm wide x 2000 – 7000mm long
  • For high gloss and brush finishing of flat surfaces
  • Reciprocating table
  • Single or multiple head variants
  • Double column overhung heads
  • Automatic pressure control
  • Electronic wear compensation
  • Automatic sequencing of heads on multi-head operations
  • Plc for programming and storing different processes
  • Positionable pendant control panel
Optional
  • Bespoke table sizes
  • Integration with handling equipment
  • Buff oscillation
  • Constant surface speed control
  • Automatic liquid compound application
  • Mechanical or vacuum clamping

CDA – Moving Head

AutopulitReciprocating Polishing And Brushing

CDA - Moving Head

 

Standard Specification
  • For high gloss and brush finishing of flat surfaces
  • Reciprocating head
  • Single or double head variants
  • Automatic liquid compound application
  • From 300-1300mm wide x 500-7000mm long
  • PLC cycle control
Optional
  • Additional tables
  • Bespoke table sizes
  • Integration with handling equipment
  • Mechanical or vacuum clamping

RSB/RMSB – Standard duty

AutopulitRotary Table Transfer

RSB/RMSB Standard duty

Standard Specification
  • For high gloss, brush and scratch finishing of hollow-ware
  • External surface finishing
  • Rotary transfer system
  • Multiple heads
  • PLC or CNC cycle control
  • Single mainframe machine
  • Index rotation (RSB) with:
  • Programmable acceleration and deceleration characteristics or:
  • Multispindle continuous rotation (RMSB)
  • 2-10 polishing, brushing or graining heads
  • PLC or CNC control of the cycle
  • Centralised operator control
  • Variable workspindle speed
Optional
  • Automatic pressure and wear compensation of consumable
  • Vacuum, collet or tailstock fixturing
  • PLC or CNC heads
  • Machine enclosure
  • Comprehensive, powered head setting

RRHI/RI – Heavy duty

AutopulitRotary Table Transfer

RHI/RI - Heavy duty

Standard Specification
  • For high gloss, brush and scratch finishing of hollow-ware
  • Internal and external surface finishing
  • Rotary transfer system
  • Continuous or indexing operation
  • Multiple heads
  • Modular, free standing construction
  • Horizontal, vertical or derived consumable paths
  • Programmable acceleration and declaration characteristics
  • 4-10 table spindles
  • Driven abrasive belt, passive abrasive band, gloss mop, nylon web pad and brush heads available
  • Internal or external operation
  • Centralised or dispersed controls
Optional
  • Automatic pressure and wear compensation of consumables
  • Vacuum, collet or tailstock fixturing
  • Automatic handling
  • Integration into production lines
  • Machine enclosure
  • Comprehensive, powered head setting
  • PLC or CNC cycle control

SG – Scratch Brush

AutopulitThroughfeed Transfer

SG - Scratch BrushStandard Specification
  • Throughfeed machines
  • Scratch or satin brushing
  • Two faces simultaneously
  • For long Aluminium extrusions or similar
  • Heavy duty throughfeed machine
  • 250mm x 200mm (w x h – max)
  • Variable throughfeed speed
  • 3 or 4 opposing brush sets
  • Variable brush rotation speed
  • Constant passline
  • Wet or dry variants
  • Can accommodate Wire, nylon filament, nylon web and abrasive flap cylinder brushes
Optional
  • Infeed/Outfeed tables

E4 Abrasive Belt / Brush

E4 - Abrasive Belt, Brush, Planetary, Cup Brush

AutopulitThroughfeed Transfer

E4 Abrasive Belt / Brush

Standard Specification
  • Heavy duty throughfeed machine
  • 150, 200 and 250mm working widths
  • For fixtured and non-fixtured work
  • For grain, scratch, brush or satin finishes
  • For deburring pressed, punched and lasered parts
  • Wet or dry variants
  • 1 – 8 heads
  • Abrasive belt, abrasive brush or wire brush heads
  • Contact rollers, platens, pads, rotary, cylinder, disc or planetary brushing
  • Variable throughfeed speed
  • Constant passline
Optional
  • Return conveyor to return parts to loading area
  • Return conveyor for continuous fixtures
  • Return handling system for very long parts
  • Infeed/outfeed tables
  • Magnetic table and de-gaussing tunnel

CT Abrasive Belt / Brush / Mop

AutopulitCentreless

CT Abrasive Belt / Brush / Mop

CT, CT(P), CT(A)
  • Throughfeed, centreless action machines
  • For round, ovaloid or tapered tube, bar and rod
  • Floating supports for distorted or shaped components
  • 6-125mm Ø (CT) and 20-250mm Ø (CT(P))
  • Wet and/or dry variants
  • Abrasive belt, abrasive flap, nylon web, nylon filament or wire brushes,mops and abrasive wheels
  • For grinding, graining, brushing, satinising and gloss polishing
  • 1-3 head modules
Optional
  • Heavy duty free-standing infeed/outfeed tables
  • Integration of multiple modules
  • Automatic set-up (CT(A)) by PLC or CNC
  • Infeed/outfeed magazines and part handling
  • Enclosures
  • Remote control

LC External Surface Cam Follower

AutopulitSemi-Automatic

LC External Surface Cam Follower

Standard Specification
  • Batch operation
  • Pre-set fixtures
  • Cam control
  • For Grain finishing, area specific grinding, scratch or satin brushing and mop glossing
  • External contours
  • External and internal finishes
Optional
  • Greater axis travel
  • PLC integrated ‘Z’ axis movement
Standard Specification
  • Cam operated pneumatically floating turntable
  • Abrasive or Nylon Web belts, Nylon Filament or Web, Wire or Abrasive Flap Brushes
  • For weld dressing, shape generation or area specific finishing
  • 0 – 45 consumable angle
  • Adjustable consumable height
  • Max. part envelope 400mm

APJ External Rotary Finisher

AutopulitSemi-Automatic

APJ External Rotary Finisher

Standard Specification
  • Batch operation
  • Pre-set fixtures
  • Cam control
  • For Grain finishing, area specific grinding, scratch or satin brushing and mop glossing
  • External contours
  • External and internal finishes
Optional
  • Cam follower for irregularly shaped parts
  • Cam controlled workspindle rotation for interrupted rotation and reverse
  • Vacuum, pneumatic and mechanical fixturing
Standard Specification
  • Workholding manipulator used in conjunction with polishing lathe (Autopulit PF-II)
  • For graining, scratching, satinising or polishing external faces of round parts
  • For “side-on” or “end-on” work
  • Variable rotation speed
  • Variable processing time
  • Variable processing pressure
  • Adjustable stroke and speed of oscillation
  • 6-axis component positioning adjustment
  • Three consumable speeds (on PF-II)
  • Manual override

IRM Internal Rotary Finisher

AutopulitSemi-Automatic

IRM Internal Rotary Finisher

Standard Specification
  • Batch operation
  • Pre-set fixtures
  • Cam control
  • For Grain finishing, area specific grinding, scratch or satin brushing and mop glossing
  • External contours
  • External and internal finishes
  • For graining, scratching, satinising or gloss polishing
  • Inside or Outside holloware
  • Single or Double spindle variants
  • Part by part loading and operation
  • Spinning part / Fixed consumable
  • Two speed main motor 1500/3000 rpm
  • Workholding by vacuum chuck
  • Consumable plunge, drop and pull actions
  • Consumable float
  • PLC process control
  • Hydraulic drive for consumable actions

LR Hinge Knuckle Graining

AutopulitMiscellaneous

LR Hinge Knuckle Graining

Standard Specification
  • For vertical graining of hinge knuckles
  • Floating contact pad for distorted barrels
  • Reciprocating cycle, one component per pass
  • Part rotation automatically linked to stroke position
  • Variable speed
  • PLC

AM Swirl / Dotting Finishing

AutopulitMiscellaneous

AM Swirl / Dotting Finishing

Standard Specification
  • For ‘swirl’ finishing of sheet
  • Three pneumatically pressurised tool sets
  • Reciprocating table, encoder governed
  • 1000, 1250 or 1500mm x 2000 or 4000mm table size
  • Patterning stones 30-60mm Ø
  • Tool group width 250-500mm
  • Process speed 0-10m/min
  • CNC

PF-II Heavy Duty Double Ended Pedestal Machine

AutopulitDouble Ended Polishing Lathes

PF-II Heavy Duty

Specifications Available
  • 5, 7.5 & 10hp twin main motors available
  • Three speed options 1500 / 2000 / 3000rpm
  • Up to 150mm face width on consumables
  • Up to 400mm Ø mop / brush capacity
  • Mop / brush / backstand options
  • Various roller hardness’s available

PM-5 Industrial – Intermediate Duty Double Ended Pedestal Machine

AutopulitDouble Ended Polishing Lathes

PM5 Double Ended Pedestal Machine

Specifications Available
  • Combined spindle drive
  • Single main motor 5, 9 & 12hp available
  • Twin main speed 1500 / 3000 rpm
  • Up to 100mm face width on consumables
  • Up to 200mm Ø mop / brush capacity
  • Mop / brush / backstand options
  • Various roller hardness’s available

LBS Automatic Heavy Plate

KuhlmeyerTwin Long-Belt Grinding

LBS Automatic Heavy Plate

Specifications available
  • Single or twin abrasive belt aggregates
  • Centralised control panel with Simatic S7 plc
  • 4000mm or 6000mm working span variants
  • 200mm vertical head movement.
  • 600mm scissor lift table movement
  • Scissor lift capacity 10,000kg or 16,000kg
  • Variable abrasive belt speed 15-38m/sec
  • Programmable, scanning pressure tool 6-30m/min
  • Variable table travel speed 0.3-16m/min
  • Bespoke design parameters

GS2 Automatic – Light & Intermediate Plate

KuhlmeyerTwin Long-Belt Grinding

GS2 Automatic

Standard Specification
  • For removal of rolling marks, scale, scratches and scrapes
  • For Hot and Cold Rolled Sheet and Plate
  • For difficult to pickle alloys e.g. Nickel or Molybdenum
  • For consistent, controllable finishing
  • Available in Worktable sizes of 3000 x 6, 9 or 12000mm
  • 5000Kg table loading
  • Centralised operator control
  • Siemens plc controller
  • Suspended, self-levelling contact rollers
  • Variable stroke speed (6-30 m/min)
  • 300mm wide grinding belts (2)
  • Separate belt drives of 30kW each (2)
  • Variable abrasive belt speed (5-18 m/sec)
  • Scissor lift worktable (0.3-18 m/min)
Optional
  • Tailor-made to your requirements

ZBS Semi-Automatic

KuhlmeyerTwin Long-Belt Grinding

ZBS Semi-Automatic

Standard Specification
  • For spot weld and seam weld dressing
  • For repair grinding small fabrications
  • For flat and shaped surfaces
  • For minimising risk of “white finger”
  • Available in worktable sizes of 800-1500mm depth x 2000-5000mm width
  • Twin grinding belt drive (4 kW)
  • Variable grinding belt speed (4-25 m/s)
  • Main motor brake
  • Independent pneumatic belt tensioning
  • Movable abrasive belt guard
  • Work area illumination
  • Abrasive belt flexibility of between +100° and -100° (0° = horizontal)
  • To take coated abrasives or nylon web belts
Optional
  • Suspended, self-levelling contact rollers
  • Overhung machine stand (requires scissor lift table)
  • Scissor lift table
  • Table size to your specification
  • Extended machine opening
  • Motorised table height adjustment
  • Revolving table
  • Extra table frame with workpiece handling for boxes
  • Racking system to carry extra tables
  • Automatic (plc) tooling
  • Automatic (plc) table movement linked to tooling
  • Automatic belt lubrication system
  • Vacuum clamping

PZM Twin Belt

KuhlmeyerPortal Belt Grinding

PZM Twin Belt

Standard Specification
  • Working width of 3000mm
  • For spot weld and seam weld dressing
  • For repair grinding bulky fabrications
  • For flat and angled surfaces
  • For up to 1.5 tonnes capacity (or more!)
  • Twin grinding belts
  • 4Kw grinding belt drive
  • Electronic brake
  • Motorised X-axis 1500mm
  • Motorised grinding aggregate tilt 0° – 90°
  • Grinding aggregate stroke 3000mm
  • Scissor lift X-axis 1000mm
  • Scissor lift Y-axis 2000mm
  • Scissor lift rails 3000mm
  • Scissor lift lateral displacement 800mm
  • 1500Kg capacity
Optional
  • Suspended, self-levelling contact roller
  • Automatic tooling
  • PLC control
  • CNC control
  • Rotating table

PBM Single Belt

KuhlmeyerPortal Belt Grinding

PBM Single Belt

Standard Specification
  • Working widths of 2000, 3000 or 4000mm
  • For spot weld and seam weld dressing
  • For repair grinding bulky fabrications
  • For flat and angled surfaces
  • For up to 1.5 tonnes capacity (or more!)
  • 4Kw grinding belt drive
  • Variable grinding belt speed 5-26 m/s
  • Clockwise or Anti-clockwise running
  • Electronic brake
  • Motorised X-axis on grinding aggregate 1000mm
  • Motorised Y-axis on grinding aggregate 500mm
  • Motorised grinding aggregate tilt 0°-90°
  • Grinding aggregate stroke 2000mm (PBM2), 3000mm (PBM3) or 4000mm (PBM4)
  • Scissor lift X-axis 1000mm
  • Scissor lift Y-axis displacement 2000mm
  • Scissor lift rails 3000mm
  • Scissor lift lateral displacement 800mm
  • 1500Kg capacity
  • Twin dust extraction hoods
Optional
  • Suspended, self-levelling contact roller
  • Automatic tooling
  • PLC control
  • CNC control
  • Rotating table
  • 3500Kg capacity scissor lift
  • Scissor lift drive
  • Automatic tool drive
  • Plc for single cycle program
  • Siemens S7 plc for multiple cycle programs
  • Extended axes

FF3 Intermediate Plate – Moving Head

Edge and Bevel GrindingKuhlmeyer

FF3 Intermediate Plate - Moving Head

Standard Specification
  • 7.5Kw grinding belt drive
  • Very high speed grinding belt (32m/s)
  • Belt oscillation
  • 120mm x 2300mm grinding belt for wide oscillation, cooling and long life
  • Electronic brake
  • 40 – 80 cm3 / min removal rate depending on steel quality
  • 4 mins to process 50 parts of 50mm x 70mm x 20mm with a 23° bevel along the 50mm face.
  • 0° to 60° bevel
  • Variable grinding traverse speed 0.5-5m/min (reverse traverse 10m/min)
  • 3-80mm material thickness
  • Segmented clamp with 19 sections of 150mm width
  • 50-2600mm component length
  • 70mm minimum component width
  • No burning or oxidisation of formed edges
  • Consistent
  • No regrinding
  • Frees-up cutting-table space
  • No material hardening
  • Symmetrical joint production
  • Visually clean, tidy faces
  • Very high production rate (up to 8m/min per edge)
  • Low noise
  • Interrupted Edges
  • Clean
  • Straight edge!
Optional
  • Motorised axes
  • Electronic position readout
  • Control by plc

FF1 Light Plate – Moving Component

Edge and Bevel GrindingKuhlmeyer

FF1 Light Plate - Moving Component

Standard Specification
  • No burning or oxidisation of formed edges
  • Consistent
  • No regrinding
  • Frees-up cutting-table space
  • No material hardening
  • Symmetrical joint production
  • Visually clean, tidy faces
  • Very high production rate (up to 8m/min per edge)
  • Low noise
  • Interrupted edges
  • Clean
  • Straight edge!
  • Quick set up
  • 5.5Kw grinding belt drive
  • Very high speed grinding belt (32m/s)
  • Belt oscillation
  • 120mm x 2300mm grinding belt for wide oscillation, cooling and long life
  • Electronic brake
  • Up to 60 cm3/min removal rate depending on steel quality
  • 0° to 60° bevel
  • Variable feed speed 0.5-5m/min
  • 3-50mm material thickness
  • Horizontal guide rolls
  • Vertical clamping rolls
Optional
  • Extended infeed and outfeed tables
  • Motorised axes adjustment
  • Electronic position readout
  • Removable guides for narrow work
  • Extended table width for large workpieces

FF2 Light Plate – Moving Table

Edge and Bevel GrindingKuhlmeyer

FF2 Light Plate - Moving Table

Standard Specification
  • Belt oscillation
  • 120mm x 2300mm grinding belt for wide oscillation, cooling and long life
  • Electronic brake
  • 0° to 60° bevel
  • Variable grinding traverse speed 0.5-5m/min (reverse traverse 10m/min)
  • 3-80mm material thickness
  • Segmented clamp with 19 sections of 150mm width
  • 3-80mm component thickness
  • 50-2600mm component length
  • 70mm minimum component width
  • No burning or oxidisation of formed edges
  • Consistent
  • No regrinding
  • Frees-up cutting-table space
  • No material hardening
  • Symmetrical joint production
  • Visually clean, tidy faces
  • Very high production rate (up to 8m/min per edge)
  • Low noise
  • Interrupted Edges
  • Clean
  • Straight edge!
  • Quick set up (plc optional)
Optional
  • Motorised axes
  • Electronic position readout
  • Control by plc

UKF Heavy Duty – Moving Head & Moving Table

Edge and Bevel GrindingKuhlmeyer

UKF Heavy Duty - Moving Head & Moving Table

Standard Specification
  • No burning or oxidisation of formed edges
  • Consistent
  • No regrinding
  • Frees-up cutting-table space
  • No material hardening
  • Symmetrical joint production
  • Visually clean, tidy faces
  • Very high production rate (up to 8m/min per edge)
  • Low noise
  • Interrupted Edges
  • Clean
  • Straight edge!
  • Quick set up
  • 15Kw grinding belt drive
  • Very high speed grinding belt (32 m/s)
  • 120mm x 2500mm grinding belt for wide oscillation, cooling and long life
  • Belt oscillation
  • Electronic brake
  • 60 – 120cm3 / min removal rate depending on steel quality
  • -30° /+ 65° bevel angle
  • Variable grinding traverse speed 0.5-5m/min (reverse traverse 10m/min)
  • 3-100mm material thickness
  • 80mm minimum component width
  • 3m, 6m, 9m, 12m (and longer) bed length Optional
  • 5 axis, plc control (999 programs)
  • Keyboard and/or “teach-in” programming

PBA Surface Dressing

Edge Weld DressingKuhlmeyer

PBA Surface Dressing

Standard Specification
  • Twin grinding action: Contact Roller + Pad
  • Electro-pneumatic grinding control
  • Selective, localised grinding
  • Automatic detection of welds by laser or
  • Control by plc
  • To take fabrications up to 1350 x 3000mm
  • One or two abrasive belt heads
  • Pneumatic, hydraulic and magnetic clamping actions
  • To process butt welded fabrications and mitred joints
  • For spot processing protruding surface welds
  • For fabrications up to 1350 x 3000mm
  • One or two simultaneous grinding operations.
Optional
  • Automatic laser detection of welds

BKK Corner Dressing

Edge Weld DressingKuhlmeyer

BKK Corner Dressing

Standard Specification
  • Two speed main grinding belt drive (2.6/3.2Kw)
  • High grinding belt speeds (12/24 m/s)
  • Pneumatic belt tension
  • Electro-pneumatically controlled pressure pad
  • Hydraulic vertical drive
  • Hydraulic swivel drive
  • Hydraulic belt oscillation
  • Variable belt head swivel 0° – 90°
  • Single belt machine for seam welds up to 1600mm long
  • Twin belt machine to take components 300-2200mm wide
  • Four belt machine for lids and small boxes in a production line
  • Control by plc
  • To process welded corners up to 1550mm long
  • To process one, two or four corners simultaneously
  • Radiussed, chamfered or shaped grinding
  • For consistent, straight dressed welds
  • For lids, cabinets, enclosures, battery trays and safes
Optional
  • Retractable positioning stop dogs
  • Electro-magnetic clamping
  • Vacuum clamping

DCP Edge Deburring

DCP Strip, Sheet & Light Plate Edge Grinding and Deburing

Edge and End Grinding and DeburringKuhlmeyer

DCP Edge Deburring

Specifications available
  • Single and Multiple abrasive belt &/or brush aggregates
  • Centralised control panel
  • Transport chain with Rubber Coated supports
  • Tiltable and Rotatable Head 0-90°
  • Variable abrasive belt speed 12-30m/sec
  • Variable table travel speed 0.8-4m/min
  • Contact Roller or Platen Shoe
  • Abrasive belt oscillation

Uni-Grinder

Uni-Grinder - Light Plate, Strip, Tube & Edge Deburring

Edge and End Grinding and DeburringKuhlmeyer

Uni-Grinder

Specifications available
  • Single and Multiple abrasive belt &/or brush aggregates
  • Centralised control panel
  • Transport chain with Rubber Coated supports
  • Tiltable and Rotatable Head 0-90°
  • Variable abrasive belt speed 12-30m/sec
  • Variable table travel speed 0.8-4m/min
  • Contact Roller or Platen Shoe
  • Abrasive belt oscillation

RBA Sawn tube deburring

Edge and End Grinding and DeburringKuhlmeyer

RBA Sawn tube deburring

Standard Specification

  • For grinding and deburring sawn or cropped components
  • For round, oval or square tube or bar or extrusions
  • Simultaneous top end and bottom end working
  • For continuous production environments
  • Abrasive belt and/or brush head specifications available

 


DEA Guillotined Edge Deburring

Edge and End Grinding and DeburringKuhlmeyer

DEA Guillotined Edge Deburring

Standard Specification
  • Edge deburring of guillotined sheet
  • Continuous operation
  • Constant pressure consumables for wear compensation
  • Deburring operation at right-angles to material flow
  • Simultaneous top and bottom operation
  • Two machines in sequence with automatic handling for all four edges

UKS Edge Face Finishing

Edge and End Grinding and DeburringKuhlmeyer

Standard Specification
  • To process flat or profiled edges
  • To process seam welds on square or rolled tube
  • For components up to 2700mm long
  • Up to 3 abrasive belt heads for grinding
  • Nylon-web brush head for blending
  • Up to 135° of positioning swing per head
  • Control by plc

Turbo Wet Working

A Type Wet Working Turbo Linishing - Satin Finishing

Throughfeed Grinding and Brushing MachinesVG

A Type Wet Working Turbo Linishing - Satin Finishing

Specifications Available
  • Throughfeed grinding
  • Wet working
  • Stainless Steel construction
  • 200 & 300mm operating widths
  • Up to 4 Abrasive belt heads
  • Coated abrasives and/or nylon web belts
  • Two speed conveyor 5 and 10m/min
  • Integral coolant recirculation pump
  • Integral automatic papre gravity filter
  • Outfeed blower / dryer
Optional
  • Magnetic table
  • Variable speed conveyor
  • Electrical control of primary functions
  • Electronic display of machine functions
  • Conveyor cleaning brushes
  • Pneumatic abrasive belt tensioning
  • Pneumatic belt tracking

Turbo Edge Deburring

T Type Turbo Edge Deburring

Throughfeed Grinding and Brushing MachinesVG

Turbo Edge Deburring

Specifications Available
  • Throughfeed grinding and/or cylinder brushing
  • Oscillating cup brush heads
  • 300 & 650mm operating width
  • Up to 6 heads in any combination of belts and/or cylinder/cup brushes
  • Two speed conveyor 5 and 10m/min
Optional
  • Magnetic table
  • Variable speed conveyor
  • Electrical control of primary functions
  • Electronic display of machine functions
  • Conveyor cleaning brushes
  • Pneumatic abrasive belt tensioning
  • Pneumatic belt tracking

Turbo Linishing / Brushing

T Type Turbo Linishing / Cylinder Brushing

Throughfeed Grinding and Brushing MachinesVG

Turbo Linishing / Brushing

Standard Specification
  • Throughfeed grinding and brushing machines
  • Top and/or bottom working
  • 200, 300 and 650mm working widths
  • Roller, Platen or Brush heads
  • Up to 6 heads in any combination of belts and/or brushes
  • Wet or dry formats
  • Two speed conveyor 5 & 10 m/min
  • Belt oscillation (optional on 200mm)
Optional
  • Magnetic table
  • Variable speed conveyor (3-15 m/min)
  • Electrical control of primary functions
  • Electronic display of machine functions
  • Conveyor cleaning brushes
  • Pneumatic belt tensioning
  • Pneumatic belt tracking

Compact Turbogrinder

C Type Compact Turbo Linishing / Brushing

Throughfeed Grinding and Brushing MachinesVG

Compact Turbogrinder

Standard Specification
  • Throughfeed Graining / Deburring / Brushing Machine
  • 150mm & 200mm Working Widths
  • Roller or Brush Heads
  • Up to 4 heads in various combinations
  • Two Speed Conveyor 5&10 m/min
  • Fixed table height/adjustable head height
Optional
  • Magnetic table
  • Variable speed conveyor (3-15 m/min)
  • Wet operation with Stainless steel cladding and paper filter
  • Electrical control of primary functions
  • Electronic display of machine settings
  • Pneumatic belt tension
  • Pneumatic belt oscillation
  • Pneumatic floating heads

BV Side Grinder

Semi-Automatic And Manual Surface and Edge ProcessingVG

BV Side Grinder

Possible Specifications

  • For Grinding Edges of Plate
  • 1 or 2 Abrasive Belt Heads
  • Follow-on Brush Heads for Fine Finishing
  • Conveyor Throughfeed Table 5 & 10m/min
  • Adjustable for Component Thickness 3-15mm
  • Clamp Rollers
  • Positioning Edge Guides
  • Open Sided Frame Construction

Optional

  • Variable Conveyor Speed 3.5-11m/min
  • Additional Heads

B-2500 Rack system

B-2500 K/B Rack Mounted Belt / Brush / Mop

Semi-Automatic And Manual Surface and Edge ProcessingVG

B-2500 Rack system

Specifications Available
  • Abrasive Belt Aggregate:
  • Auto-Motor Start / Stop
  • 3kW – 20m/s
  • 75 x 1900mm Abrasive Belt
  • Polishing / Brushing Aggregate:
  • Auto-Motor Start / Stop
  • 4kW
  • Mop / Brush Variation 300-180mm Ø
  • Adjustable attack angle 0-15°
  • Variable Height main Table:
  • 0-600mm Opening
  • 850 x 2500mm Table Area
Optional
  • Motorised Table Height Adjustment
  • Larger Table 850 x 3420mm
  • 3rd Head
  • Different Combinations of Abrasive belt & Mop / Brush Heads

ST Vertical band facer

ST Star Side Grinder

Semi-Automatic And Manual Surface and Edge ProcessingVG

ST Vertical band facer

Heavy Duty Vertical Operation Abrasive Belt
Deburring and Grinding Machine

Standard Specification
  • 200, 300 and 650mm Working Widths
  • 3,4 and 7.5 kW Main Motor
  • Tiltable Table 0 – 45°
  • Abrasive Belt Oscillation and Automatic Tracking

D-64 Universal band facer

Semi-Automatic And Manual Surface and Edge ProcessingVG

D-64 Universal band facer

Standard Specification
  • Tiltable worktable
  • Wheel end tables
  • 100 or 120 and 250mm Ø wheels
  • 4 HP main motor
  • 200 x 3200mm abrasive belt
  • Tiltable belt aggregate
Optional
  • Rubber coated wheels
  • Bespoke machine, wheel and table sizes
  • Abrasive belt oscillation

B-2500 Long Belt pad sanding

Semi-Automatic And Manual Surface and Edge ProcessingVG

B-2500 Long Belt pad sanding

Standard Specification
  • 850 x 2500mm table
  • 5.5 HP main motor
  • 150 x 7150mm abrasive belt
  • 0-600mm opening
Optional
  • Powered table raise & lower
  • Bespoke machine and table sizes
  • Variable speed grinding belt

E-66 Twin horizontal spindle brushing

Vertical and Horizontal Spindle MachinesVG

E-66 Twin horizontal spindle brushing

Standard Specification
  • 850-1300 (300-1500) rpm, 1.5 (2.2-3) Kw main motor
  • 2 x 30 (35) Ø x 200mm mandrels
  • To take 350 Ø x 100 or 200mm brush or
  • Pneumatic drum, sizes 60, 76, 101, 152 or 203 Ø 200mm
  • Or Abrasive belt
  • Or Abrasive disc

TS-30 Vertical spindle brush

Vertical and Horizontal Spindle MachinesVG

TS-30 Vertical spindle brush

Standard Specification
  • Spindle pitch -10° to +45°
  • 1500rpm, 1.5Kw main motor
  • 30 or 50 Ø x 200mm mandrel
  • 1000 x 600mm table