
Grain Finishing
We offer a range of light to heavy duty grain finishing machinery to suit all your plant and future project requirements. These range from entry level suitable for light duty or intermittent operation for jobbing shops or work cells, through to those that will see heavy extra duty.
They are suitable from the brush and grain finishing of sheet, plate and coil through highly accurate calibrating to keying of large areas of rubber, plastics, cork and other soft materials.
In today's extremely competitive marketplace any one from the extensive and comprehensive range of these high end machines, will help you meet the constantly changing challenges of the present economic climate by giving you the flexibility and reliability of using advanced production techniques.
We like to work with our customers and would enjoy the opportunity to discuss with you your specific requirements. Please contact us soon as possible and allow us to use our years of experience providing solutions to the industrial grain finishing market.
Don't guess, ask us; we've done it before!
Basic 11 & 12 Series
Entry Level 1XXX Series
Entry Level 1XXX Series • Timesavers / Grindingmaster

Standard Specification
- Single belt head machines
- Light duty, intermittent operation
- For jobbing shops or work cells
- 225 and 600mm working widths, dry
- 225mm working width wet
- Variable throughfeed speed
- Powered table set, digital readout and load meter on 600mm
- Scratch grain finishes with abrasive belt
- Satin grain finish with nylon web belts
- 127mm (on 225mm) and 205mm (on 600mm) minimum component length
- Dryer and filter on wet machines
- Magnetic table
- Different hardness contact rollers
- Second abrasive belt head
Industrial 22 Series
Industrial 2XXX Series, Dry
Industrial 2XXX Series • Timesavers / Grindingmaster
Standard Configuration
- For deburring punched, nibbled, sheared or laser-cut sheet metal parts.
- For calibrating or keying carbon, rubber, wood or other soft materials.
- For grain finishing any material.
- Centralised operator control panel.
- 900, 1100mm, 1350mm working widths
- Wide belt head with fine adjustments of contact roll, 150mm.
- Two speed main motor
- Conveyor bed on 4 heavy duty precision spindles, each 2 tons capacity.
- Ridged, precision made, rubber coated, workpiece hold down rolls.
- Motorised, single point thickness setting.
- Electronic digital thickness read-out.
- Frequency controlled feed motor with conveyor reverse for set-up.
- Dust extraction funnel(s).
- Enclosed heads and motors for minimising noise levels.
- Hour counter
- Brush head with fine adjustment (Brush 200mm) and brush oscillation.
- Steel wire, Stainless wire, Nylon web, Slashed abrasive brushes
- Extended opening to 300mm
- Belt only
- Belt + belt
- Belt + brush
- Brush + belt
- Belt + belt + brush
- Belt + belt + brush (slaggrinding specification)
- Belt + brush + brush
Industrial 20 & 21 Series
2XXX Bespoke Configuration, Dry/Wet Working
Industrial 2XXX Series • Timesavers / Grindingmaster
Bespoke Configurations
- For deburring punched, nibbled, sheared or laser-cut sheet metal parts.
- For calibrating or keying carbon, rubber, wood or other soft materials.
- For grain finishing any material.
- Centralised operator control panel.
- 600, 900, 1100, 1350mm working widths
- Wide belt head with fine adjustments of contact roll, 180mm.
- Conveyor bed on 4 heavy duty precision spindles, each 2 tons capacity.
- Ridged, precision made, rubber coated, workpiece hold down rolls.
- Motorised, single point thickness setting.
- Electronic digital thickness read-out.
- Frequency controlled feed motor with conveyor reverse for set-up.
- Orbital action abrasive pads
- Brush head with fine adjustment (Brush 200mm) with fast brush oscillation:
- Steel wire brush (60 strokes/min.)
- Nylon web brush (60 or 120 strokes/min)
- Quick exchange brush slide complete with shaft and bearings.
- Two speed or Variable speed grinding motors.
- Fixed/floating conveyor table
- Constant pass line.
- Component cleaning brush.
- Reverse feed cycles with retractable heads.
- Stand-alone (in lieu of standard) parts dryer for wet-working machinery.
- Extended opening to 250mm.
- Vacuum table.
- Dust extraction funnel(s)
- Motors enclosed within machine frame
- Automatic coolant filtration system.
- Integral parts dryer (minimum component length 80mm).
- 3 sets of squeeze rolls.
- 2 sets of air knives.
- Noise insulated blower.
- Non-stainless machine components treated with rust preventative coatings.
- Quick exchange spray nozzle pipes for ease of maintenance.
- Centralised lubrication for high speed bearings.
- Each brush head includes a stainless steel wire brush, optionally, nylon web.
Grindingmaster 31 Series
Medium Duty 3XXX Series, Intensive Use, Wet Working
Medium Duty 3XXX Series • Timesavers / Grindingmaster
Grindingmaster 31 Series – Ideal for multiple shifts- 600mm & 900mm operating widths
- Main motor brakes
- Stainless Steel construction for:
- Wet operation with:
- Built-in filtration plant
- Built-in air knife dryer
- Constant Pass line
- Electronic Abrasive belt tracking
- Variable throughfeed speed (4.5-14m/min)
- Conveyor belt tracking
- Colour graphic control interface (HMI)
- Automatic lubrication to high speed bearings
- Digital thickness readout and
- Powered table set
- Built-in Brush head with
- Brush Oscillation
Intensive Use 41 & 42 Series – Precision
4XXX For Precision Accurate Finishing
Intensive Use 4XXX Series • Timesavers / Grindingmaster
Intensive Use 41 & 42 Series for 24 hour / 7 day operation- For deburring punched, nibbled, routered, laser-cut or sheared, sheet metal parts (with or without cladding removal).
- For calibrating or keying aluminium castings and other soft materials.
- For cleaning and grain finishing any material.
- For plasma and slag removal
- Available in 600, 900, 1100 and 1350mm working widths
- 1 to 5 Abrasive Belt, Brush and/or Disc heads.
- Wet or dry
Additional Specification for Precision Applications:
- Specific Surface Finish Generation, grained, brushed, sueded, smoothed.
- Accurate thickness Calibration
- Contact rollers / Brushes / Nylon Web discs / Orbital action abrasive pads / Platen heads as required.
- Hydraulically driven throughfeed conveyor
- Multiple, hard, compact, high speed rollers for stock removal
- 1 or 2 Large diameter brushes for edge deburring
Intensive Use 41 & 42 Series – Delicate
4XXX For Delicate - Clad Aluminium / Lamination Deburring
Intensive Use 4XXX Series • Timesavers / Grindingmaster
Intensive Use 41 & 42 Series for 24 hour / 7 day operation- For deburring punched, nibbled, routered, laser-cut or sheared, sheet metal parts (with or without cladding removal).
- For calibrating or keying aluminium castings and other soft materials.
- For cleaning and grain finishing any material.
- For plasma and slag removal
- Available in 600, 900, 1100 and 1350mm working widths
- 1 to 5 Abrasive Belt, Brush and/or Disc heads.
- Wet or dry
- Aerospace Alclad deburring, without removing the cladding.
- Electromotive Punched, Lacquered Steel deburring, bottom working, without removing the coating.
- Fine Blanked component deburring without grinding.
- Patented, inagressive abrasive belt heads for removing excess vertical, punch or router burr with
- Abrasive belt air cushioning.
- Ajustable low contact pressure, low running speed (&/or)
- Special purpose nylon web brushes for quick radiusing (&/or)
- High speed rotating nylon web discs for controlled radiusing
- Very high throughfeed speeds for punched laminations (30-45m/min)
- And (as applicable)
- Vacuum table for small parts
- Wet working operation with built in filter and dryer
- Bottom working
Intensive Use 41 & 42 Series – Heavy
4XXX For Heavy - Drill, Laser, Plasma, And Slag Burr Removal
Intensive Use 4XXX Series • Timesavers / Grindingmaster
Intensive Use 41 & 42 Series for 24 hour / 7 day operation- For deburring punched, nibbled, routered, laser-cut or sheared, sheet metal parts (with or without cladding removal).
- For calibrating or keying aluminium castings and other soft materials.
- For cleaning and grain finishing any material.
- For plasma and slag removal
- Available in 600, 900, 1100 and 1350mm working widths
- 1 to 5 Abrasive Belt, Brush, Disc or Orbital brush heads.
- Wet or dry
- (Drill Burr, Oxy-, Plasma and Laser Slag Removal)
- Pneumatic floating bed for distorted work
- Hard, compact, high speed #1 head for slag removal
- Flexible, sensitive, diamond pattern #2 head for contour following
- 1 or 2 Large diameter brushes for edge dulling and derusting
- Rotating orbital slashed abrasve brushes for generating radiusses
- (Oxide Removal)
- Hard, compact, high speed #1 head for skin removal (&/or)
- Medium, grooved, #2 head for standard grain finish (&/or)
- Soft #3 head for fine finishes (&/or)
- 1 or 2 Large diameter brushes for soft brushed finishes
Intensive Use 41 & 42 Series – General
4XXX General - Specifications Common to All
Intensive Use 4XXX Series • Timesavers / Grindingmaster
Intensive Use 41 & 42 Series for 24 hour / 7 day operation- For deburring punched, blanked, nibbled, routered, laser-cut or sheared sheet metal parts (with or without cladding removal)
- For calibrating or keying aluminium castings and other soft materials.
- For cleaning and grain finishing any material.
- For plasma and slag removal
- Available in 600, 900, 1100 and 1350mm working widths
- 1 to 5 Abrasive Belt, Brush and/or Disc heads.
- Centralised operator control panel.
- Wide belt head with fine adjustments of contact roll, 180mm or 280mm.
- Brush head with fine adjustment (Brush 280mm).
- Fast brush oscillation.
- Steel wire brush (80 strokes/min.)
- Nylon web brush (60 or 120 strokes/min)
- Quick exchange brush slide complete with shaft and bearings.
- Conveyor bed on 4 heavy duty precision spindles, each 2 tons capacity.
- Ridged, precision made, rubber coated, workpiece hold down rolls.
- Motorised, single point thickness setting.
- Electronic digital thickness read-out.
- Frequency controlled feed motor with conveyor reverse for set-up.
- Pre-programmable execution settings for part thickness, abrasive belt head depth and brush or disc head depth.
- Multiple reciprocating cycles with pre-programmable stock removal and number of cycles
- Fixed/floating conveyor table
- Constant pass line.
- Component cleaning brush.
- Reverse feed cycles with retractable heads.
- Stand-alone parts dryer for wet-working machinery.
- Heavier / Multiple speed / Variable speed main motors.
- Magnetic / Vacuum conveyor table
- Digital feed speed readout
- Dust extraction funnel(s).
- Motors enclosed within machine frame
- Automatic coolant filtration system.
- Integral parts dryer (minimum length 80mm).
- 3 sets of squeeze rolls.
- 2 sets of air knives.
- Noise insulated blower.
- Non-stainless machine components treated with rust preventative coatings.
- Quick exchange spray nozzle pipes for ease of maintenance.
- Centralised lubrication for high-speed bearings.
- Each brush head includes a stainless steel wire brush, optionally, nylon web.
Grindingmaster 71 & 72 Series
70xx Plate / Coil Finishing / Sizing
Extra Heavy Duty 6XXX & 7XXX Series • Timesavers / Grindingmaster

Grindingmaster 71 & 72 Series – For 24 hour / 7 day use
- Available in 1350, 1600, 2150 and 2400mm working widths
- Single or Multiple abrasive belt heads.
- Wet or Dry Optional
- For grain and brush finishing of sheet, plate and coil
- For high accuracy calibrating or large area keying of rubber, plastics, cork and other soft materials.
- Centralised PLC driven Control Panel
- Powered, Remote adjustments of heads
- Worm and Gearbox driven Roller Table
- Case Hardened Steel Billy-Rollers
- Remotely monitored and Self-levelling Billy-Roller
- Solid Core Grinding Aggregates
- In-machine Grinding Roller dresser
- High dynamic balance for chatter-free finishing
- Very high precision and tolerance grinding
- Tailored to suite your requirements
- Fully integrated lines
- Full integration into your existing line
Grindingmaster 61 & 62 Series
60xx Sheet / Plate Finishing
Extra Heavy Duty 6XXX & 7XXX Series • Timesavers / Grindingmaster
Grindingmaster 61 & 62 Series – For 24 hour / 7 day use- Available in 900, 1350, 1600 and 2150mm working widths
- Single or Multiple Abrasive Belt or Brush heads.
- Wet or Dry Optional
- Centralised operator control panel.
- Wide belt head with fine adjustments of contact roll, 280 & 180mm.
- Brush head with fine adjustment (Brush 200mm).
- Brushing Machines with Very High Oscillation Rates (700 strokes/min)
- Quick exchange brush slide complete with shaft and bearings.
- Conveyor bed on 4 heavy duty precision spindles, each 2 tons capacity.
- Ridged, precision made, rubber coated, workpiece hold down rolls.
- Motorised, single point thickness setting.
- Electronic digital thickness read-out.
- Frequency controlled feed motor with conveyor reverse for set-up.
- Pre-programmable execution settings for part thickness, abrasive belt head depth and brush head depth.
- Multiple reciprocating cycles with pre-programmable stock removal and number of cycles
- Fixed/floating conveyor table
- Constant pass line.
- Component cleaning brush.
- Reverse feed cycles with retractable heads.
- Stand-alone parts dryer for wet-working machinery.
- Heavier main motors.
- Variable speed main motors
- Magnetic conveyor table
- Vacuum conveyor table
- Digital feed speed readout
- Dust extraction funnel(s).
- Enclosed heads and motors for minimising noise levels.
- Automatic coolant filtration system.
- Integral parts dryer
- 3 sets of squeeze rolls.
- 2 sets of air knives.
- Noise insulated blower.
- Non-stainless machine components treated with rust preventative coatings.
- Quick exchange spray nozzle pipes for ease of maintenance.
- Centralised lubrication for high speed bearings.
- Each brush head includes a stainless steelwire brush, optionally, nylon web.
Grindingmaster 81 Series
81xx Slab Grinding and High Stock Removal Volumes
Extra Heavy Duty 8XXX • Timesavers / Grindingmaster

- Reciprocating Table Bed Sizes available to custom sizes
- Vacuum and/or Magnetic Clamping
- Single or Multiple abrasive belt heads
- Automatic Control of all parameters
- Creep feed for high stock removal
- Close tolerance thickness and flatness
- Low Ra finishing
- Machining mark free finish
- Quick change abrasive belt
- Wet operation
- High Volume flood coolant
- Stand-alone High-throughput filtration
- Drag conveyor and paper filter bed
PD/MR – Arm & Bridge Processing
Autopulit • CNC
Standard Specification- Specialist tank working machines for:
- internal and external seam weld dressing
- internal and external tank barrel processing
- internal and external dished end finishing
- Can be configured to take any size
- Utilises abrasive belts, flap wheels, brushes and mops
- 4-axis CNC
- For dished ends 3000, 4000, 5000 or 6000mm Ø Options
- For large “rectangular” components
- Linish, brush and/or polish on one set-up
- Automatic speed compensations for position and consumable Ø
- Floating, constant pressure consumables
- Interpolated and integral movement of all axes
- Automatic consumable changer
- Second consumable head
- Two consumables per head
- Bespoke size
- For automatic internal and external finishing of tubular tank bodies
- 0-5000mm plunge
- 3000, 4000, 5000 and 6000mm Ø Options
- For semi-automatic finishing of tank ends
- 3-axis PLC
- Tank body / tank end handling and fixturing
- 4th axis
- CNC
HD/HP – Moving Mop
Autopulit • CNC

- For manipulating 1 to 4 consumables
- Can process 1 to 4 components simultaneously
- Takes abrasive belts, flap wheels, brushes and mops
- Programmable consumable and component manipulation
- 2-axis consumable movement
- 3-axis component movement
- Full axis interpolation and integration
- Automatic speed and diameter compensation for consumable wear
- Interpolated traverse speed 0-15m/min
- Standard axes 1300mm(X), 850mm(Y), 850mm(Z)
- PC and PLC interfaces
- Constant pressure control
- 4th component axis
- One to four consumables per head
- Automatic consumable changer
- One, two or four workspindles (simultaneous operation)
- Automatic component handling
- Extended axes
- Bespoke clamping
- Enclosure
ROB – Robotic Cells
Autopulit • CNC

- Programmable robotic manipulative arm(s)
- 6-axes of movement
- Full axis interpolation and integration
- Working radius 1360mm
- Positioning repeatability 0.03mm
- Maximum straight line speed 1.5m/min
- Maximum swing speed 13.0m/min
- Teach-in or Keyboard programming
- Integrated PC and PLC
- External PC and PLC interfaces
- Cycle integration with external belt and wheel units
- Automatic wear compensation
- For manipulating components of up to 200Kg
- Utilises a cell of consumables
- Takes abrasive belts, grinding wheels, flap wheels, brushes and mops
- Bespoke configurations
- High capacity magazines for unattended extended runs
- Integration into process lines
- Bespoke component clamping
- Enclosure
EP – Moving Head Tube Polishing
Autopulit • Reciprocating Polishing And Brushing

- For high gloss and longitudinal brush finishing of round tube and bar
- Reciprocating fixture
- Opposing mop and brush sets
- One or two mop sets
- 10 – 100mm Ø x 6000mm (max)
- 4 to 8 workpiece spindles
MA – Moving Table (small)
Autopulit • Reciprocating Polishing And Brushing

- From 250-500mm wide x 500-2000mm long
- For high gloss and brush finishing of flat surfaces
- Reciprocating table
- Single or multiple head variants
- Machine mounted heads
- Pressure control
- Buff wear compensation
- Automatic sequencing of heads on multi-head operations
- Plc for programming and storing different processes
- Positionable pendant control panel
- Bespoke table sizes
- Buff oscillation
- Heavy duty, floor mounted heads
- Tailstocks for round tubes / bars
- Automatic liquid compound application
PHA – Moving Table (large)
Autopulit • Reciprocating Polishing And Brushing

- From 700 – 1500mm wide x 2000 – 7000mm long
- For high gloss and brush finishing of flat surfaces
- Reciprocating table
- Single or multiple head variants
- Double column overhung heads
- Automatic pressure control
- Electronic wear compensation
- Automatic sequencing of heads on multi-head operations
- Plc for programming and storing different processes
- Positionable pendant control panel
- Bespoke table sizes
- Integration with handling equipment
- Buff oscillation
- Constant surface speed control
- Automatic liquid compound application
- Mechanical or vacuum clamping
CDA – Moving Head
Autopulit • Reciprocating Polishing And Brushing

|
Standard Specification
Optional
|
RSB/RMSB – Standard duty
Autopulit • Rotary Table Transfer

- For high gloss, brush and scratch finishing of hollow-ware
- External surface finishing
- Rotary transfer system
- Multiple heads
- PLC or CNC cycle control
- Single mainframe machine
- Index rotation (RSB) with:
- Programmable acceleration and deceleration characteristics or:
- Multispindle continuous rotation (RMSB)
- 2-10 polishing, brushing or graining heads
- PLC or CNC control of the cycle
- Centralised operator control
- Variable workspindle speed
- Automatic pressure and wear compensation of consumable
- Vacuum, collet or tailstock fixturing
- PLC or CNC heads
- Machine enclosure
- Comprehensive, powered head setting
RRHI/RI – Heavy duty
Autopulit • Rotary Table Transfer

- For high gloss, brush and scratch finishing of hollow-ware
- Internal and external surface finishing
- Rotary transfer system
- Continuous or indexing operation
- Multiple heads
- Modular, free standing construction
- Horizontal, vertical or derived consumable paths
- Programmable acceleration and declaration characteristics
- 4-10 table spindles
- Driven abrasive belt, passive abrasive band, gloss mop, nylon web pad and brush heads available
- Internal or external operation
- Centralised or dispersed controls
- Automatic pressure and wear compensation of consumables
- Vacuum, collet or tailstock fixturing
- Automatic handling
- Integration into production lines
- Machine enclosure
- Comprehensive, powered head setting
- PLC or CNC cycle control
SG – Scratch Brush
Autopulit • Throughfeed Transfer
Standard Specification- Throughfeed machines
- Scratch or satin brushing
- Two faces simultaneously
- For long Aluminium extrusions or similar
- Heavy duty throughfeed machine
- 250mm x 200mm (w x h – max)
- Variable throughfeed speed
- 3 or 4 opposing brush sets
- Variable brush rotation speed
- Constant passline
- Wet or dry variants
- Can accommodate Wire, nylon filament, nylon web and abrasive flap cylinder brushes
- Infeed/Outfeed tables
E4 Abrasive Belt / Brush
E4 - Abrasive Belt, Brush, Planetary, Cup Brush
Autopulit • Throughfeed Transfer

- Heavy duty throughfeed machine
- 150, 200 and 250mm working widths
- For fixtured and non-fixtured work
- For grain, scratch, brush or satin finishes
- For deburring pressed, punched and lasered parts
- Wet or dry variants
- 1 – 8 heads
- Abrasive belt, abrasive brush or wire brush heads
- Contact rollers, platens, pads, rotary, cylinder, disc or planetary brushing
- Variable throughfeed speed
- Constant passline
- Return conveyor to return parts to loading area
- Return conveyor for continuous fixtures
- Return handling system for very long parts
- Infeed/outfeed tables
- Magnetic table and de-gaussing tunnel
CT Abrasive Belt / Brush / Mop
Autopulit • Centreless

- Throughfeed, centreless action machines
- For round, ovaloid or tapered tube, bar and rod
- Floating supports for distorted or shaped components
- 6-125mm Ø (CT) and 20-250mm Ø (CT(P))
- Wet and/or dry variants
- Abrasive belt, abrasive flap, nylon web, nylon filament or wire brushes,mops and abrasive wheels
- For grinding, graining, brushing, satinising and gloss polishing
- 1-3 head modules
- Heavy duty free-standing infeed/outfeed tables
- Integration of multiple modules
- Automatic set-up (CT(A)) by PLC or CNC
- Infeed/outfeed magazines and part handling
- Enclosures
- Remote control
LC External Surface Cam Follower
Autopulit • Semi-Automatic

- Batch operation
- Pre-set fixtures
- Cam control
- For Grain finishing, area specific grinding, scratch or satin brushing and mop glossing
- External contours
- External and internal finishes
- Greater axis travel
- PLC integrated ‘Z’ axis movement
- Cam operated pneumatically floating turntable
- Abrasive or Nylon Web belts, Nylon Filament or Web, Wire or Abrasive Flap Brushes
- For weld dressing, shape generation or area specific finishing
- 0 – 45 consumable angle
- Adjustable consumable height
- Max. part envelope 400mm
APJ External Rotary Finisher
Autopulit • Semi-Automatic

- Batch operation
- Pre-set fixtures
- Cam control
- For Grain finishing, area specific grinding, scratch or satin brushing and mop glossing
- External contours
- External and internal finishes
- Cam follower for irregularly shaped parts
- Cam controlled workspindle rotation for interrupted rotation and reverse
- Vacuum, pneumatic and mechanical fixturing
- Workholding manipulator used in conjunction with polishing lathe (Autopulit PF-II)
- For graining, scratching, satinising or polishing external faces of round parts
- For “side-on” or “end-on” work
- Variable rotation speed
- Variable processing time
- Variable processing pressure
- Adjustable stroke and speed of oscillation
- 6-axis component positioning adjustment
- Three consumable speeds (on PF-II)
- Manual override
IRM Internal Rotary Finisher
Autopulit • Semi-Automatic

- Batch operation
- Pre-set fixtures
- Cam control
- For Grain finishing, area specific grinding, scratch or satin brushing and mop glossing
- External contours
- External and internal finishes
- For graining, scratching, satinising or gloss polishing
- Inside or Outside holloware
- Single or Double spindle variants
- Part by part loading and operation
- Spinning part / Fixed consumable
- Two speed main motor 1500/3000 rpm
- Workholding by vacuum chuck
- Consumable plunge, drop and pull actions
- Consumable float
- PLC process control
- Hydraulic drive for consumable actions
LR Hinge Knuckle Graining
Autopulit • Miscellaneous

- For vertical graining of hinge knuckles
- Floating contact pad for distorted barrels
- Reciprocating cycle, one component per pass
- Part rotation automatically linked to stroke position
- Variable speed
- PLC
AM Swirl / Dotting Finishing
Autopulit • Miscellaneous

- For ‘swirl’ finishing of sheet
- Three pneumatically pressurised tool sets
- Reciprocating table, encoder governed
- 1000, 1250 or 1500mm x 2000 or 4000mm table size
- Patterning stones 30-60mm Ø
- Tool group width 250-500mm
- Process speed 0-10m/min
- CNC
PF-II Heavy Duty Double Ended Pedestal Machine
Autopulit • Double Ended Polishing Lathes

- 5, 7.5 & 10hp twin main motors available
- Three speed options 1500 / 2000 / 3000rpm
- Up to 150mm face width on consumables
- Up to 400mm Ø mop / brush capacity
- Mop / brush / backstand options
- Various roller hardness’s available
PM-5 Industrial – Intermediate Duty Double Ended Pedestal Machine
Autopulit • Double Ended Polishing Lathes

- Combined spindle drive
- Single main motor 5, 9 & 12hp available
- Twin main speed 1500 / 3000 rpm
- Up to 100mm face width on consumables
- Up to 200mm Ø mop / brush capacity
- Mop / brush / backstand options
- Various roller hardness’s available
LBS Automatic Heavy Plate
Kuhlmeyer • Twin Long-Belt Grinding

- Single or twin abrasive belt aggregates
- Centralised control panel with Simatic S7 plc
- 4000mm or 6000mm working span variants
- 200mm vertical head movement.
- 600mm scissor lift table movement
- Scissor lift capacity 10,000kg or 16,000kg
- Variable abrasive belt speed 15-38m/sec
- Programmable, scanning pressure tool 6-30m/min
- Variable table travel speed 0.3-16m/min
- Bespoke design parameters
GS2 Automatic – Light & Intermediate Plate
Kuhlmeyer • Twin Long-Belt Grinding

- For removal of rolling marks, scale, scratches and scrapes
- For Hot and Cold Rolled Sheet and Plate
- For difficult to pickle alloys e.g. Nickel or Molybdenum
- For consistent, controllable finishing
- Available in Worktable sizes of 3000 x 6, 9 or 12000mm
- 5000Kg table loading
- Centralised operator control
- Siemens plc controller
- Suspended, self-levelling contact rollers
- Variable stroke speed (6-30 m/min)
- 300mm wide grinding belts (2)
- Separate belt drives of 30kW each (2)
- Variable abrasive belt speed (5-18 m/sec)
- Scissor lift worktable (0.3-18 m/min)
- Tailor-made to your requirements
ZBS Semi-Automatic
Kuhlmeyer • Twin Long-Belt Grinding

- For spot weld and seam weld dressing
- For repair grinding small fabrications
- For flat and shaped surfaces
- For minimising risk of “white finger”
- Available in worktable sizes of 800-1500mm depth x 2000-5000mm width
- Twin grinding belt drive (4 kW)
- Variable grinding belt speed (4-25 m/s)
- Main motor brake
- Independent pneumatic belt tensioning
- Movable abrasive belt guard
- Work area illumination
- Abrasive belt flexibility of between +100° and -100° (0° = horizontal)
- To take coated abrasives or nylon web belts
- Suspended, self-levelling contact rollers
- Overhung machine stand (requires scissor lift table)
- Scissor lift table
- Table size to your specification
- Extended machine opening
- Motorised table height adjustment
- Revolving table
- Extra table frame with workpiece handling for boxes
- Racking system to carry extra tables
- Automatic (plc) tooling
- Automatic (plc) table movement linked to tooling
- Automatic belt lubrication system
- Vacuum clamping
PZM Twin Belt
Kuhlmeyer • Portal Belt Grinding

- Working width of 3000mm
- For spot weld and seam weld dressing
- For repair grinding bulky fabrications
- For flat and angled surfaces
- For up to 1.5 tonnes capacity (or more!)
- Twin grinding belts
- 4Kw grinding belt drive
- Electronic brake
- Motorised X-axis 1500mm
- Motorised grinding aggregate tilt 0° – 90°
- Grinding aggregate stroke 3000mm
- Scissor lift X-axis 1000mm
- Scissor lift Y-axis 2000mm
- Scissor lift rails 3000mm
- Scissor lift lateral displacement 800mm
- 1500Kg capacity
- Suspended, self-levelling contact roller
- Automatic tooling
- PLC control
- CNC control
- Rotating table
PBM Single Belt
Kuhlmeyer • Portal Belt Grinding

- Working widths of 2000, 3000 or 4000mm
- For spot weld and seam weld dressing
- For repair grinding bulky fabrications
- For flat and angled surfaces
- For up to 1.5 tonnes capacity (or more!)
- 4Kw grinding belt drive
- Variable grinding belt speed 5-26 m/s
- Clockwise or Anti-clockwise running
- Electronic brake
- Motorised X-axis on grinding aggregate 1000mm
- Motorised Y-axis on grinding aggregate 500mm
- Motorised grinding aggregate tilt 0°-90°
- Grinding aggregate stroke 2000mm (PBM2), 3000mm (PBM3) or 4000mm (PBM4)
- Scissor lift X-axis 1000mm
- Scissor lift Y-axis displacement 2000mm
- Scissor lift rails 3000mm
- Scissor lift lateral displacement 800mm
- 1500Kg capacity
- Twin dust extraction hoods
- Suspended, self-levelling contact roller
- Automatic tooling
- PLC control
- CNC control
- Rotating table
- 3500Kg capacity scissor lift
- Scissor lift drive
- Automatic tool drive
- Plc for single cycle program
- Siemens S7 plc for multiple cycle programs
- Extended axes
FF3 Intermediate Plate – Moving Head
Edge and Bevel Grinding • Kuhlmeyer

- 7.5Kw grinding belt drive
- Very high speed grinding belt (32m/s)
- Belt oscillation
- 120mm x 2300mm grinding belt for wide oscillation, cooling and long life
- Electronic brake
- 40 – 80 cm3 / min removal rate depending on steel quality
- 4 mins to process 50 parts of 50mm x 70mm x 20mm with a 23° bevel along the 50mm face.
- 0° to 60° bevel
- Variable grinding traverse speed 0.5-5m/min (reverse traverse 10m/min)
- 3-80mm material thickness
- Segmented clamp with 19 sections of 150mm width
- 50-2600mm component length
- 70mm minimum component width
- No burning or oxidisation of formed edges
- Consistent
- No regrinding
- Frees-up cutting-table space
- No material hardening
- Symmetrical joint production
- Visually clean, tidy faces
- Very high production rate (up to 8m/min per edge)
- Low noise
- Interrupted Edges
- Clean
- Straight edge!
- Motorised axes
- Electronic position readout
- Control by plc
FF1 Light Plate – Moving Component
Edge and Bevel Grinding • Kuhlmeyer

- No burning or oxidisation of formed edges
- Consistent
- No regrinding
- Frees-up cutting-table space
- No material hardening
- Symmetrical joint production
- Visually clean, tidy faces
- Very high production rate (up to 8m/min per edge)
- Low noise
- Interrupted edges
- Clean
- Straight edge!
- Quick set up
- 5.5Kw grinding belt drive
- Very high speed grinding belt (32m/s)
- Belt oscillation
- 120mm x 2300mm grinding belt for wide oscillation, cooling and long life
- Electronic brake
- Up to 60 cm3/min removal rate depending on steel quality
- 0° to 60° bevel
- Variable feed speed 0.5-5m/min
- 3-50mm material thickness
- Horizontal guide rolls
- Vertical clamping rolls
- Extended infeed and outfeed tables
- Motorised axes adjustment
- Electronic position readout
- Removable guides for narrow work
- Extended table width for large workpieces
FF2 Light Plate – Moving Table
Edge and Bevel Grinding • Kuhlmeyer

- Belt oscillation
- 120mm x 2300mm grinding belt for wide oscillation, cooling and long life
- Electronic brake
- 0° to 60° bevel
- Variable grinding traverse speed 0.5-5m/min (reverse traverse 10m/min)
- 3-80mm material thickness
- Segmented clamp with 19 sections of 150mm width
- 3-80mm component thickness
- 50-2600mm component length
- 70mm minimum component width
- No burning or oxidisation of formed edges
- Consistent
- No regrinding
- Frees-up cutting-table space
- No material hardening
- Symmetrical joint production
- Visually clean, tidy faces
- Very high production rate (up to 8m/min per edge)
- Low noise
- Interrupted Edges
- Clean
- Straight edge!
- Quick set up (plc optional)
- Motorised axes
- Electronic position readout
- Control by plc
UKF Heavy Duty – Moving Head & Moving Table
Edge and Bevel Grinding • Kuhlmeyer

- No burning or oxidisation of formed edges
- Consistent
- No regrinding
- Frees-up cutting-table space
- No material hardening
- Symmetrical joint production
- Visually clean, tidy faces
- Very high production rate (up to 8m/min per edge)
- Low noise
- Interrupted Edges
- Clean
- Straight edge!
- Quick set up
- 15Kw grinding belt drive
- Very high speed grinding belt (32 m/s)
- 120mm x 2500mm grinding belt for wide oscillation, cooling and long life
- Belt oscillation
- Electronic brake
- 60 – 120cm3 / min removal rate depending on steel quality
- -30° /+ 65° bevel angle
- Variable grinding traverse speed 0.5-5m/min (reverse traverse 10m/min)
- 3-100mm material thickness
- 80mm minimum component width
- 3m, 6m, 9m, 12m (and longer) bed length Optional
- 5 axis, plc control (999 programs)
- Keyboard and/or “teach-in” programming
PBA Surface Dressing
Edge Weld Dressing • Kuhlmeyer

- Twin grinding action: Contact Roller + Pad
- Electro-pneumatic grinding control
- Selective, localised grinding
- Automatic detection of welds by laser or
- Control by plc
- To take fabrications up to 1350 x 3000mm
- One or two abrasive belt heads
- Pneumatic, hydraulic and magnetic clamping actions
- To process butt welded fabrications and mitred joints
- For spot processing protruding surface welds
- For fabrications up to 1350 x 3000mm
- One or two simultaneous grinding operations.
- Automatic laser detection of welds
BKK Corner Dressing
Edge Weld Dressing • Kuhlmeyer

- Two speed main grinding belt drive (2.6/3.2Kw)
- High grinding belt speeds (12/24 m/s)
- Pneumatic belt tension
- Electro-pneumatically controlled pressure pad
- Hydraulic vertical drive
- Hydraulic swivel drive
- Hydraulic belt oscillation
- Variable belt head swivel 0° – 90°
- Single belt machine for seam welds up to 1600mm long
- Twin belt machine to take components 300-2200mm wide
- Four belt machine for lids and small boxes in a production line
- Control by plc
- To process welded corners up to 1550mm long
- To process one, two or four corners simultaneously
- Radiussed, chamfered or shaped grinding
- For consistent, straight dressed welds
- For lids, cabinets, enclosures, battery trays and safes
- Retractable positioning stop dogs
- Electro-magnetic clamping
- Vacuum clamping
DCP Edge Deburring
DCP Strip, Sheet & Light Plate Edge Grinding and Deburing
Edge and End Grinding and Deburring • Kuhlmeyer

- Single and Multiple abrasive belt &/or brush aggregates
- Centralised control panel
- Transport chain with Rubber Coated supports
- Tiltable and Rotatable Head 0-90°
- Variable abrasive belt speed 12-30m/sec
- Variable table travel speed 0.8-4m/min
- Contact Roller or Platen Shoe
- Abrasive belt oscillation
Uni-Grinder
Uni-Grinder - Light Plate, Strip, Tube & Edge Deburring
Edge and End Grinding and Deburring • Kuhlmeyer

- Single and Multiple abrasive belt &/or brush aggregates
- Centralised control panel
- Transport chain with Rubber Coated supports
- Tiltable and Rotatable Head 0-90°
- Variable abrasive belt speed 12-30m/sec
- Variable table travel speed 0.8-4m/min
- Contact Roller or Platen Shoe
- Abrasive belt oscillation
RBA Sawn tube deburring
Edge and End Grinding and Deburring • Kuhlmeyer

Standard Specification
- For grinding and deburring sawn or cropped components
- For round, oval or square tube or bar or extrusions
- Simultaneous top end and bottom end working
- For continuous production environments
- Abrasive belt and/or brush head specifications available
DEA Guillotined Edge Deburring
Edge and End Grinding and Deburring • Kuhlmeyer

- Edge deburring of guillotined sheet
- Continuous operation
- Constant pressure consumables for wear compensation
- Deburring operation at right-angles to material flow
- Simultaneous top and bottom operation
- Two machines in sequence with automatic handling for all four edges
UKS Edge Face Finishing
Edge and End Grinding and Deburring • Kuhlmeyer

- To process flat or profiled edges
- To process seam welds on square or rolled tube
- For components up to 2700mm long
- Up to 3 abrasive belt heads for grinding
- Nylon-web brush head for blending
- Up to 135° of positioning swing per head
- Control by plc
Come see us at MACH 2012






